Automatic Visual Inspection (AVI)
AI PROJECT ENGINEER & WORKSTREAM LEAD, Takeda, 04/2024 TO 04/2025
Context of the project
I worked on the implementation of an Automatic Visual Inspection system for several biological product formats. The system included 17 camera stations, robotic handling, GPU processing, vision equipment and industrial IT in a regulated pharmaceutical environment.
Achievements
I led the AI, IT and vision workstream, from requirements and specifications to supplier coordination and project follow-up. I coordinated the integration of the 17 camera stations, organised technical workshops and supplier reviews, and followed the AI, data, GPU, validation and compliance requirements.
Details
✓ Led the AI, IT and Vision workstream for the deployment of an Automatic Visual Inspection system across 17 camera stations with robotic integration.
✓ Managed the upstream project phase, including requirements collection, technical scope definition, specification writing, supplier clarification and project execution follow-up.
✓ Reviewed and improved supplier vision algorithms through threshold calibration, false-positive reduction and defect detection sensitivity analysis.
✓ Managed the sizing and validation of GPU-based processing infrastructure for real-time AI inference and parallel image processing.
✓ Defined IT integration requirements including data retention, storage strategy, network routing and interoperability with manufacturing systems.
✓ Led the definition of defect taxonomy, inspection performance criteria and AI model evaluation logic.
✓ Coordinated workshops with production, QA, engineering teams, global management and external vendors.
✓ Reviewed supplier technical proposals, challenged design choices and followed up technical actions with machine vendors.
✓ Contributed to inspection method standardization and validation strategy in alignment with pharmaceutical quality requirements (USP <1790>).
Team
1 Project manager, 1 team manager, 4 process engineers, 1 IT infrastructure manager, 1 Computer systems manager, 2 QA, 2 QV.
Technical and methodology
MS Project, Python, PyTorch, computer vision, AI-based visual inspection, GPU processing infrastructure, Digital Twin Visual Components 4.6, Brevetti Vision configuration, Prometheus digital twin, pharmaceutical validation, USP <1790>.